- We do machining of all materials like Aluminum, Steel, Cast iron, SG, Forging materials.
- We are Supplying products into a wide range of Industy Sectors
- Components machining are done through CNC turning centre, CNC vertical turning lathe (VTL), CNC Vertical machining centre (VMC), Conventional lathe etc.
- Our in house machining department can carry out milling, drilling, tapping, grinding and turning to meet all customers machining needs.
- Jig & fixture are designed and manufactured by us
- We use Branded suitable gauges for machining
- This is complimented by CMM inspection facilities enabling us to inspect components to micron accuracy and directly against an electronic model of the design.
- We provide a fast and flexible machining service.
- We deliver the goods: defect-free, complex, critical precision machined components and assemblies.
- We deliver the service: our superior technology and lean systems reduce costs while improving quality and speed of delivery.
- We deliver on a promise: a working partnership with our customers streamlines production and high on-time delivery rate.
Machining
Machine Specification – Jobber
Capacity
Swing over bed Ø 410 mm
Swing over carriage Ø 250 mm
Distance between centres 425 mm
Maximum turning dia Ø 250 mm
Maximum turning length 350 mm
Main Spindle
Spindle nose A2-5
Bore thro' spindle Ø 40 mm
Maximum bar capacity Ø 25 mm
Chuck size 165 mm
Front bearing bore Ø 70 mm
Spindle Drive
AC Motor rated power 5.5 / 7.5 kw
Speed range (inf.variable) 0 - 3500 rpm
Full power range 882 - 2650 rpm
Axis Slides
X - axis stroke 130 mm
Z - axis stroke 350 mm
Feed rate ( inf.variable) 0 - 5000 mm/min
Threading pitch 25 mm
Ball screw dia x pitch X Ø 25 x 5 (Pitch)
Ball screw dia x pitch Z Ø 25 x 5 (Pitch)
TailStock
Quill diameter Ø 50 mm
Quill stroke 120 mm
Taper in quill MT4
Thrust (adjustable) (Max) 300 Kgf
Tailstock base travel 255
Turret
No. of stations 8
Maximum boring bar dia 32 mm
Tool cross section 20 x 20 mm
WEIGHT (Approx.) 3500 Kg
DIMENSIONS (Approx.) 2500 x 1404 x 1650 mm
Tank Capacity
Lubrication tank 4 lts
Hydraulic tank 40 lts
Coolant tank 95 lts
2.Machine Specification - LAL-2
Capacity
Swing over bed Ø 480 mm
Admit between centres 550 mm
Maximum Turning Length 500 mm
Maximum Turning Diameter Ø 250 mm
Chuck Size Ø 210 mm ( 8" )
Spindle
Spindle nose A2-6
Spindle inside taper MT-6
Hole Through Spindle Ø 56 mm
Maximum bar capacity Ø 42 mm
Spindle speed - std 110 - 3500 rpm
Spindle speed - M version 40 - 3500 rpm
Spindle motor power AC 5.5/7.5 KW (Cont./30 min)
Maximum weight of Load - End free (including Chucks) 200 kg
Maximum weight of Load - with centre (including Chucks) 300 kg
Turret
No. of tool stations 8
OD tool shank 25 mm
Maximum Boring Bar Diameter Ø 40 mm
Indexing Time 0.8 sec
TailStock
Quill Ø 75 mm
Quill taper MT4
Quill sroke, programmable 100 mm
General
Machine Size (Length x Breadth x Height) 2360 x 1260 x 1700
Voltage AC415 ± 10% V
CNC System Fanuc 0TD
Tank Capacity
Lubrication tank 3 lts
Hydraulic tank 32 lts
Coolant tank 90 lts
1.Machine Specification - HWACHEON SIRIUS 550
Capacity
X/Y/Z axis travel 1150 / 550 / 550 mm
Distance from table surface to spindle nose 150 - 700 mm
Distance from column to spindle center 580 mm
Table
Surface (L x W) 1300 x 550 mm
Max weight on table 800 kgf
T-slots 18H8 / 100 / 5EA mm (W-P-No)
Spindle
Max speed 10000 rpm
Bearing ID Ø 70 mm
Taper hole NT # 40 (7/24 Taper)
Feed Rate
Rapid (X/Y/Z) 40/40/30 m/min
Max cutting 24 m/min
ATC
Tool shank MAS-403-BT40 (USA:CAT 40)
Tool capacity 30
Max tool diameter Ø 85 - 170 mm
Max tool length 250 mm
Max tool weight 6 kgs
Motor
Spindle 5.5 / 7.5 kw
Feed (X/Y/Z) 3.0/3.0/4.0 kw
Coolant pump 0.4 + 0.9 kw
General
System FANUC 0i-MB
Dimension of machine 3000 x 3005 x 3000 mm
Weight 7000 kgf
Power Source
Electrical power 25 KVA
Electrical Voltage AC 220/200 ± 10% Volt
Compressed air 0.5 - 0.7 Mpa
Tank Capacity
Coolant tank 300 lts
2.Machine Specification - LEADWELL MCV 1100
Capacity
X-axis travel 1100 mm
Y-axis travel 610 mm
Z-axis travel 610 mm
Distance from table top to spindle end 120-730 mm
Spindle center to column 660 mm
Table (Pallet)
Working surface (height x width) 1300 x 600 mm
Permissible mass of workpiece 1000 kg
T-slots 18H8 / 100 / 5EA mm (W x P x No)
Spindle
Spindle speed 8000 rpm
Spindle nose (nominal size, NO.) No. 40
Feed Rate
Rapid traverse XY/Z 15/15 m/min
Max.cutting 5 m/min
ATC
Tool storage capacity (armless type opt.) 24 (20/16)
Max.tool diameter (with adjacent tools) 90 mm (150mm - No adjacent)
Max. tool length 250 mm
Max tool weight 7 kgs
ATC time T/T 4 sec
ATC time C/C 5 sec
Motor
Spindle motor FANUC 11 kw
X,Y,Z - axis feed motors 2.1/2.1/2.1 kw
Machine Size
Dimension of machine 3,000 x 2,280 x 2685 mm
Power requirement 25 KVA
Air Source 0.6 Mpa or 6 Bar (6kg/cm2)
Tank Capacity
Lubrication tank 4 lts
Hydraulic tank 10 lts
Coolant tank 450 lts
3.Machine Specification - HASS
Travel
X-axis 406 mm
Y-axis 305 mm
Z-axis 254 mm
Table
Length (total) 914 mm
Length (work surface) 730 mm
Width 305 mm
Max weight on table 227 kg
T -Slots
T-slot width 15.875 mm
Number of T-slots 3
Center distance 110 mm
Spindle
Taper size #40 Taper
Speed 0-10000 rpm
Transmission Belt-Driven
Max torque 23 Nm @ 2400 rpm
Spindle motor max rating 11.2 kw
Spindle nose to table top 102-356 mm
Brushless Axis Motors
Max rating 2.24 kw
Max thrust rating 8896 N
Feed Rate
Max rapids 30.5 m/min
Max.cutting 21.2 m/min
Tool Changer
Capacity 10
Type CT 40
Max tool diameter 89 mm
Max tool weight 5.4 kgs
Accuracy
Positioning +/- 0.0051 mm
Repeatability +/- 0.0025 mm
General
Air Required 6.9 bar, 113 lpm
Air Required 208 VAC 3-Phase, 50A
Tank Capacity
Lubrication tank 2 lts
Coolant tank 90 lts
TURN MILL CENTRE
Machine Specification - Pinacho
Capacity
Centre distance 3000 mm
Swing over bed Ø 570 mm
Swing over carriage Ø 490 mm
Swing over cross slide Ø 360 mm
Cross slide travel 300 mm
Main Spindle
Spindle nose A2-8
Bore thro' spindle Ø 80 mm
Chuck size Ø 250 mm
Spindle Drive
AC Motor rated power 11 kw
Speed range (inf.variable) 0 - 2500 rpm
Axis Slides
X - axis rapid traverse 1500 mm
Z - axis rapid traverse 1200 mm
Feed rate ( inf.variable) 0 - 7500 mm/min
X-Axis Ball screw (dia in mm x pitch) 20 x 5
Z-Axis Ball screw (dia in mm x pitch) 40 x 10
TailStock
Tail stock barrel diameter Ø 95 mm
Tail stock barrel travel 220 mm
Taper in tail stock MT5
Turret
No. of stations 12
Boring bar dia 40 mm
Tool Sank 25 mm
Steadies
Steady rest capacity 185 mm
Tank Capacity
Lubrication tank 2 lts
Hydraulic tank 15 lts
Hydraulic tank for steady rest 30 lts
Coolant tank 150 lts
CNC WIRE CUT –EDM
We are engaged in manufacturing, exporting and supplying our clients a high quality range of CNC Wire Cut EDM component. Offered components are highly admired in industrial sector for sturdy construction, perfect finish and accuracy, longer working life and high strength. This CNC Wire Cut component is developed and manufactured under the guidance of trained professionals using best quality metals keeping in mind set industrial standards. Furthermore, each component is quality assured from our side.
CONVENTIONAL MACHINE
1.Centre Lathe – 3 nos
2.M1TR Milling – 7nos
3.Surface Grinding – 3nos
4.Cylindrical Grinding – 2nos
5.Drilling Machine – 2nos
Machine Specification - Pinacho
Capacity
Centre distance 3000 mm
Swing over bed Ø 570 mm
Swing over carriage Ø 490 mm
Swing over cross slide Ø 360 mm
Cross slide travel 300 mm
Main Spindle
Spindle nose A2-8
Bore thro' spindle Ø 80 mm
Chuck size Ø 250 mm
Spindle Drive
AC Motor rated power 11 kw
Speed range (inf.variable) 0 - 2500 rpm
Axis Slides
X - axis rapid traverse 1500 mm
Z - axis rapid traverse 1200 mm
Feed rate ( inf.variable) 0 - 7500 mm/min
X-Axis Ball screw (dia in mm x pitch) 20 x 5
Z-Axis Ball screw (dia in mm x pitch) 40 x 10
TailStock
Tail stock barrel diameter Ø 95 mm
Tail stock barrel travel 220 mm
Taper in tail stock MT5
Turret
No. of stations 12
Boring bar dia 40 mm
Tool Sank 25 mm
Steadies
Steady rest capacity 185 mm
Tank Capacity
Lubrication tank 2 lts
Hydraulic tank 15 lts
Hydraulic tank for steady rest 30 lts
Coolant tank 150 lts
CNC WIRE CUT –EDM
We are engaged in manufacturing, exporting and supplying our clients a high quality range of CNC Wire Cut EDM component. Offered components are highly admired in industrial sector for sturdy construction, perfect finish and accuracy, longer working life and high strength. This CNC Wire Cut component is developed and manufactured under the guidance of trained professionals using best quality metals keeping in mind set industrial standards. Furthermore, each component is quality assured from our side.
CONVENTIONAL MACHINE
1.Centre Lathe – 3 nos
2.M1TR Milling – 7nos
3.Surface Grinding – 3nos
4.Cylindrical Grinding – 2nos
5.Drilling Machine – 2nos
We are engaged in manufacturing, exporting and supplying our clients a high quality range of CNC Wire Cut EDM component. Offered components are highly admired in industrial sector for sturdy construction, perfect finish and accuracy, longer working life and high strength. This CNC Wire Cut component is developed and manufactured under the guidance of trained professionals using best quality metals keeping in mind set industrial standards. Furthermore, each component is quality assured from our side.
1.Centre Lathe – 3 nos
2.M1TR Milling – 7nos
3.Surface Grinding – 3nos
4.Cylindrical Grinding – 2nos
5.Drilling Machine – 2nos
CNC Turning
Machine Specification – Jobber
Capacity
| Swing over bed | Ø 410 mm |
| Swing over carriage | Ø 250 mm |
| Distance between centres | 425 mm |
| Maximum turning dia | Ø 250 mm |
| Maximum turning length | 350 mm |
Main Spindle
| Spindle nose | A2-5 |
| Bore thro’ spindle | Ø 40 mm |
| Maximum bar capacity | Ø 25 mm |
| Chuck size | 165 mm |
| Front bearing bore | Ø 70 mm |
Spindle Drive
| AC Motor rated power | 5.5 / 7.5 kw |
| Speed range (inf.variable) | 0 – 3500 rpm |
| Full power range | 882 – 2650 rpm |
Axis Slides
| X – axis stroke | 130 mm |
| Z – axis stroke | 350 mm |
| Feed rate ( inf.variable) | 0 – 5000 mm/min |
| Threading pitch | 25 mm |
| Ball screw dia x pitch X | Ø 25 x 5 (Pitch) |
| Ball screw dia x pitch Z | Ø 25 x 5 (Pitch) |
TailStock
| Quill diameter | Ø 50 mm |
| Quill stroke | 120 mm |
| Taper in quill | MT4 |
| Thrust (adjustable) (Max) | 300 Kgf |
| Tailstock base travel |
Turret
| No. of stations | 8 |
| Maximum boring bar dia | 32 mm |
| Tool cross section | 20 x 20 mm |
| WEIGHT (Approx.) | 3500 Kg |
| DIMENSIONS (Approx.) | 2500 x 1404 x 1650 mm |
Tank Capacity
| Lubrication tank | 4 lts |
| Hydraulic tank | 40 lts |
| Coolant tank | 95 lts |
2.Machine Specification – LAL-2
Capacity
| Swing over bed | Ø 480 mm |
| Admit between centres | 550 mm |
| Maximum Turning Length | 500 mm |
| Maximum Turning Diameter | Ø 250 mm |
| Chuck Size | Ø 210 mm ( 8″ ) |
Spindle
| Spindle nose | A2-6 |
| Spindle inside taper | MT-6 |
| Hole Through Spindle | Ø 56 mm |
| Maximum bar capacity | Ø 42 mm |
| Spindle speed – std | 110 – 3500 rpm |
| Spindle speed – M version | 40 – 3500 rpm |
| Spindle motor power | AC 5.5/7.5 KW (Cont./30 min) |
| Maximum weight of Load – End free (including Chucks) | 200 kg |
| Maximum weight of Load – with centre (including Chucks) | 300 kg |
Turret
| No. of tool stations | 8 |
| OD tool shank | 25 mm |
| Maximum Boring Bar Diameter | Ø 40 mm |
| Indexing Time | 0.8 sec |
TailStock
| Quill | Ø 75 mm |
| Quill taper | MT4 |
| Quill sroke, programmable | 100 mm |
General
| Machine Size (Length x Breadth x Height) | 2360 x 1260 x 1700 |
| Voltage | AC415 ± 10% V |
| CNC System | Fanuc 0TD |
Tank Capacity
| Lubrication tank | 3 lts |
| Hydraulic tank | 32 lts |
| Coolant tank | 90 lts |
VERTICAL MACHINING CENTRE
1.Machine Specification – HWACHEON SIRIUS 550
Capacity
| X/Y/Z axis travel | 1150 / 550 / 550 mm |
| Distance from table surface to spindle nose | 150 – 700 mm |
| Distance from column to spindle center | 580 mm |
Table
| Surface (L x W) | 1300 x 550 mm |
| Max weight on table | 800 kgf |
| T-slots | 18H8 / 100 / 5EA mm (W-P-No) |
Spindle
| Max speed | 10000 rpm |
| Bearing ID | Ø 70 mm |
| Taper hole | NT # 40 (7/24 Taper) |
Feed Rate
| Rapid (X/Y/Z) | 40/40/30 m/min |
| Max cutting | 24 m/min |
ATC
| Tool shank | MAS-403-BT40 (USA:CAT 40) |
| Tool capacity | 30 |
| Max tool diameter | Ø 85 – 170 mm |
| Max tool length | 250 mm |
| Max tool weight | 6 kgs |
Motor
| Spindle | 5.5 / 7.5 kw |
| Feed (X/Y/Z) | 3.0/3.0/4.0 kw |
| Coolant pump | 0.4 + 0.9 kw |
General
| System | FANUC 0i-MB |
| Dimension of machine | 3000 x 3005 x 3000 mm |
| Weight | 7000 kgf |
Power Source
| Electrical power | 25 KVA |
| Electrical Voltage | AC 220/200 ± 10% Volt |
| Compressed air | 0.5 – 0.7 Mpa |
Tank Capacity
| Coolant tank | 300 lts |
2.Machine Specification – LEADWELL MCV 1100
Capacity
| X-axis travel | 1100 mm |
| Y-axis travel | 610 mm |
| Z-axis travel | 610 mm |
| Distance from table top to spindle end | 120-730 mm |
| Spindle center to column | 660 mm |
Table (Pallet)
| Working surface (height x width) | 1300 x 600 mm |
| Permissible mass of workpiece | 1000 kg |
| T-slots | 18H8 / 100 / 5EA mm (W x P x No) |
Spindle
| Spindle speed | 8000 rpm |
| Spindle nose (nominal size, NO.) | No. 40 |
Feed Rate
| Rapid traverse XY/Z | 15/15 m/min |
| Max.cutting | 5 m/min |
ATC
| Tool storage capacity (armless type opt.) | 24 (20/16) |
| Max.tool diameter (with adjacent tools) | 90 mm (150mm – No adjacent) |
| Max. tool length | 250 mm |
| Max tool weight | 7 kgs |
| ATC time T/T | 4 sec |
| ATC time C/C | 5 sec |
Motor
| Spindle motor FANUC | 11 kw |
| X,Y,Z – axis feed motors | 2.1/2.1/2.1 kw |
Machine Size
| Dimension of machine | 3,000 x 2,280 x 2685 mm |
| Power requirement | 25 KVA |
| Air Source | 0.6 Mpa or 6 Bar (6kg/cm2) |
Tank Capacity
| Lubrication tank | 4 lts |
| Hydraulic tank | 10 lts |
| Coolant tank | 450 lts |
3.Machine Specification – HASS
Travel
| X-axis | 406 mm |
| Y-axis | 305 mm |
| Z-axis | 254 mm |
Table
| Length (total) | 914 mm |
| Length (work surface) | 730 mm |
| Width | 305 mm |
| Max weight on table | 227 kg |
T -Slots
| T-slot width | 15.875 mm |
| Number of T-slots | 3 |
| Center distance | 110 mm |
Spindle
| Taper size | #40 Taper |
| Speed | 0-10000 rpm |
| Transmission | Belt-Driven |
| Max torque | 23 Nm @ 2400 rpm |
| Spindle motor max rating | 11.2 kw |
| Spindle nose to table top | 102-356 mm |
Brushless Axis Motors
| Max rating | 2.24 kw |
| Max thrust rating | 8896 N |
Feed Rate
| Max rapids | 30.5 m/min |
| Max.cutting | 21.2 m/min |
Tool Changer
| Capacity | 10 |
| Type | CT 40 |
| Max tool diameter | 89 mm |
| Max tool weight | 5.4 kgs |
Accuracy
| Positioning | +/- 0.0051 mm |
| Repeatability | +/- 0.0025 mm |
General
| Air Required | 6.9 bar, 113 lpm |
| Air Required | 208 VAC 3-Phase, 50A |
Tank Capacity
| Lubrication tank | 2 lts |
| Coolant tank | 90 lts |
TURN MILL CENTRE
Machine Specification – Pinacho
Capacity
| Centre distance | 3000 mm |
| Swing over bed | Ø 570 mm |
| Swing over carriage | Ø 490 mm |
| Swing over cross slide | Ø 360 mm |
| Cross slide travel | 300 mm |
Main Spindle
| Spindle nose | A2-8 |
| Bore thro’ spindle | Ø 80 mm |
| Chuck size | Ø 250 mm |
Spindle Drive
| AC Motor rated power | 11 kw |
| Speed range (inf.variable) | 0 – 2500 rpm |
Axis Slides
| X – axis rapid traverse | 1500 mm |
| Z – axis rapid traverse | 1200 mm |
| Feed rate ( inf.variable) | 0 – 7500 mm/min |
| X-Axis Ball screw (dia in mm x pitch) | 20 x 5 |
| Z-Axis Ball screw (dia in mm x pitch) | 40 x 10 |
TailStock
| Tail stock barrel diameter | Ø 95 mm |
| Tail stock barrel travel | 220 mm |
| Taper in tail stock | MT5 |
Turret
| No. of stations | 12 |
| Boring bar dia | 40 mm |
| Tool Sank | 25 mm |
Steadies
| Steady rest capacity | 185 mm |
Tank Capacity
| Lubrication tank | 2 lts |
| Hydraulic tank | 15 lts |
| Hydraulic tank for steady rest | 30 lts |
| Coolant tank | 150 lts |
CNC WIRE CUT –EDM
We are engaged in manufacturing, exporting and supplying our clients a high quality range of CNC Wire Cut EDM component. Offered components are highly admired in industrial sector for sturdy construction, perfect finish and accuracy, longer working life and high strength. This CNC Wire Cut component is developed and manufactured under the guidance of trained professionals using best quality metals keeping in mind set industrial standards. Furthermore, each component is quality assured from our side.
CONVENTIONAL MACHINE
1.Centre Lathe – 3 nos
2.M1TR Milling – 7nos
3.Surface Grinding – 3nos
4.Cylindrical Grinding – 2nos
5.Drilling Machine – 2nos